Saturday's Router Work

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LeftyTom

Tom
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More emphasis on work, as the results were mixed.

My ongoing project of replacing my front porch rails had reached the point I needed to plough the grooves for the new ballusters. Setting the edge guide to cut 1" from the edge of the rails, I could make the a pass 1/4" deep along both edges. This would leave me about 1/8" wiggle room.

As with good intentions, my planning went astray. 8-O The router managed to wander off line in a few spots, though most of this was cleaned up with later passes. I will use the prettiest rails as bottom rails, since my handiwork will be most evident here. A little caulk and primer and paint, and it should look spiffy :eusa_pray.

I do have three 12 ft 2x4's on hand, so I can re-do the bottom rails if I am not pelased with the appearance.
 

LeftyTom

Tom
Corporate Member
Thanks, Mike. I have a Sears 6" dado set, but thought I would have a go at routing it. I will use the dado on the remaining 2x4's.

I found that part of the wandering may have been caused by the #8 screws in the router base becoming stripped. When I saw one screw on the workbench, I found I could not tighten it. So I put a longer screw in and snugged it up. Later a second screw (no the longer one I used) suffered the same fate. So off to the hardware store I went to get three #10 1/2" self-thread machine screws.
 
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