Grandfather Clock: Finished!

drw

Donn
Corporate Member
While I do have a few teaks remaining, for all intends and purposes I am delighted to report that the clock is finished. It has taken me much longer than I had anticipated, but all things considered, I am pleased. To be honest, this is one of those projects that should be done twice...I have no plans to do so, but I learned so much and made so many mistakes during the build, I am confident I could do a better job the second time around. As for the clock, it is made of cherry, and the movement is a Hermle (1171-850). As to the finish I started by applying Danish Oil (Dark Walnut) and then, if you are familiar with Jim Creasman's post about his Queen Anne Desk (Jim is an extraordinary craftsman), I used the products he used (Seal-Lac and Royal Lac) well as followed his schedule. Given the clock's surface complexity I knew I wanted to use products that could be sprayed with my Earlex 5500. I need to also acknowledge the encouragement and support I received from various members of the NCWW group, especially Phil S. Although I have a midi lathe I am by no means a turner. When I initially turned the clock's columns, I sent Phil a pic and hoped he would reply with a "thumbs-up"...instead he suggested that the columns needed a bit more effort. Knowing my turning tool collection is relatively modest, he came by with about a dozen different gouges and skews as well as a training session! I am grateful because what you see is far superior to my initial work! He also created a scratch-stock profile for the inside curve of the glass door.

In the interest of full-disclosure, I must confess that the clock and I had an accident when I was standing on a two-step ladder sanding the top. I am not sure exactly how it happened but all of a sudden the ladder went one way and the clock and I went in other directions! As I was on the floor contemplating what hurt, I realized the clock had fallen. I spent the next 45 minutes trying to fix the damaged areas. When I went to take a shower I realized the I was tracking blood all over our bathroom. To make a long story short, I went to the emergency room and had five stitches put in my right heel! I have be one of the very few people in the history of clock-building that cut their foot while building a clock! As for the clock, it did sustain some damage to the top, but I was able to make passable repairs.

Thank you for looking!

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Wilsoncb

Williemakeit
Corporate Member
Wow, you made that cherry look amazing! Nice work, glad to hear both you and the clock survived the fall. That had to be scary.
 
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Mike Davis

Mike
Corporate Member
That looks fantastic. I have always wanted to build a clock. I never had the space, money, skills, equipment, or time to commit. You did a great job even if there were bumps in the road.
 
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Craptastic

Matt
Corporate Member
That looks awesome Donn! Love the attention to the grain patterns and the way the finish brought them out. I too want to know how you tackled the curved moldings.
 
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J_Graham

Graham
Corporate Member
This turned out beautiful Don! I've been looking forward to seeing the finished product. Stunning!
 
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drw

Donn
Corporate Member
Wow, very nice! Could you explain how you did the curved mounding?
DrBob, the moulding and turnings were major concerns of mine when I started the project, as a consequence one of the very first things I did was make the bonnet moulding. The plan I followed has its limitations, but it did have a full sized drawing for top moulding and turnings (since my lathe is a midi I didn't follow the turning dimensions). I used that drawing to create templates on 1/2" plywood (picture below). The bonnet is 2.5" inches thick (front to back) and 2" wide (top to bottom). The overall thickness is the result of a .75" backer board and the moulding which consists of two 7/8" stock laminated together. The bottom piece is 7/8" thick and 2' wide, the top is 7/8' thick and 1.5" wide. Once these were cut the bottom was profiled with a cove bit and the top a round over bit.
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Dee2

Board of Directors, Vice President
Gene
Staff member
Corporate Member
Been wanting to build one for a long time. You may have inspired me.
Your were just a month late for the contest. A very nice piece, to be sure.
 
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