Assistance in cutting 3D pieces

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cskipper

Moderator
Cathy
I have always had difficulty cutting 3D pieces. Scott took pity on my years ago and gave me a clamp which helped a lot. However, it seems like it takes a million hears to cut out one of these pieces. And making sharp turns look good in a 2" block of wood - how???? Please give me ideas about what kinds of blades, if it really does take a long (comparatively) long times, what kinds of woods work best.... I know I need packing tape. Help please!!!!
 

ScottM

Scott
Staff member
Corporate Member
Cathy can you tell me what type wood and how thick? It might also help if you provided a picture of the pattern or a finished piece. In the meantime here are some of the things I do when cutting 3D aka compound projects on a scroll saw.

1. I rarely cut anything thicker than 1 1/2". I always use the jig I gave you (I have a half dozen in various sizes) or a couple clamps to hold the wood and never just my fingers.

2. I prefer to use Poplar, Basswood, Aspen, or Butternut as they are medium hardness woods with fairly straight and tight grain. I actually find soft woods like pine and fur harder to cut as the blade follows the grain and not your pattern

3. Before cutting I wrap the block, all 4 sides, with clear packing tape. This helps cool and lube the blade.

4. My go to blade is a Flying Dutchman #5 Polar blade. If cutting thicker than 1 1`/2" I use a #5 or #7 Olson PGT (Precision Ground Tooth) blade.

5. I do 99% of my cutting at the max speed of the saw. The only time I reduce speed is if I have an extremely tight turn to make.

6. Change blades often. If I get 15 minutes out of a blade I am extremely happy. 8 -10 minutes is about normal.

7. Relax. It does take more time and effort for your saw to cut through an 1 1/2" or material vs 1/4". Don't push the wood but feed the wood to the blade.
 

Berta

Berta
Corporate Member
I do agree with Scott. Yes packing tape. Try sandpaper on the sides of the clamp. Unlike Scott, I slow down. Don't use pine, I am cheap, pine doesn't work well. I also like to use stock that is a little over sized, it takes care of,some goofs.
 
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