relief

PIC 23 - Step 5i

Closeup of a screw in the Horizontal Stabilizer
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PIC 22 - Step 5i

Pre-drill for the screws that will secure the Guides horizontally
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PIC 21 - Step 5h

Trim the corner of one of the Stabilizers to add clearance for the Depth Adjustment Rod
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PIC 20 - Step 5g

Cut two (2) pieces for the Horizontal Stabilizers 1.5in x 1.5in and drill min 3/8in dia holes in centers for the Guides
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PIC 19 - Step 5d

Z-axis Support dry fit - four bolts in center for attachment to the Floor Flange on the Frame
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PIC 18 - Step 5b

Square the back (‘spine’) and ends of Z-axis Support before drilling pocket-holes - end view
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PIC 17 - Step 5b

Square the back and ends of Z-axis Support before drilling pocket-holes - side view
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PIC 16 - Step 4b

Closeup of Foredom Hanger - FOLLOWUP - DO NOT USE ANYTHING ON HANGERS!!!! MESSY, STICKY, GOOEY YUCK!
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PIC 15 - Step 4a

Place the Foredom Handpiece in the Hangers and check to make sure there is clearance between the end of the carriage bolt and the Handpiece
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PIC 14 - Step 3e

Dry Fit the Handle(s) into the Middle Section of the Carriage. Trim off the excess tubing
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PIC 13 - Step 3d

Insert the 4in piece into 1/4in I.D. Vinyl Tubing and bend in a vise to make the Locking Handle
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PIC 12 - Step 3c

Cut a 4in piece from 1/4in-20 x 36in long Threaded Rod. I used a Hack Saw
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PIC 11 - Step 3b

Screw a flat washer over Coupling Nut to keep the Nut from working out when under locking pressure
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PIC 9 - Step 2f

Assemble the Carriage - Add four (4) Flat Washers, the same thickness as Bushing flanges, between the sections so the Carriage will be square and level
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PIC 8 - Step 2e

Drill holes in the side(s) (Middle Section only) for the Locking Handle Coupling Nut(s)
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PIC 7 - Step 2d

Re-drill (Middle Section only) to allow for O.D. of the Flanged Bushings and the Coupling Nut
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PIC 6 - Step 2b

Four (4) holes for clamping, two (2) for the Guides and one (1) for the Depth Adjustment Rod
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PIC 10 - Step 3a

Insert the Coupling Nut as perpendicular as possible by using a bolt as a visual aid
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PIC 5 - Step 2a

BEFORE YOU DRILL Use masking tape to bind the pieces together to ensure hole alignment
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PIC 4 - Step 1i

Table bolted to frame with rubber Bumpers for feet and shim to prevent MDF flexing
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