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Old 06-15-2006, 12:31 AM   #1
Shop door started (clamp garden) *pics*
Name: Alan Schaffter
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Alan in Little Washington Alan in Little Washington is offline 06-15-2006, 12:31 AM

I did some planing today and almost over filled the bag on my cyclone but caught it before the chips backed up into the filters. Once the first planing was done I started gluing up parts for my shop door. This door will be at the top of the stairs that lead up from the kitchen. It will have a RP lower and divided light upper. I'm using some more of the oak harvested from my lot when they built the house which unfortunately I had milled to 5/4. I want a thicker door so all stiles, rails, and panels will need to be made with two layers of oak.

Question- I had planned to make the doors 1 3/8" thick like the other interior doors in the house but was wondering if I should go a little thicker? Any comments?

Question-2 Anyone try to make a house door with cabinet door router bit set run on both sides? I would use loose tenons or dowels to strengthen the rails.

It looks like clamps are growning up out of my assembly table.



I used almost all my clamps and still didn't have everything glued and clamped- except for two 50's and two 60's, I used every clamp on my rack.

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Old 06-15-2006, 01:47 AM   #2
 
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Re: Shop door started (clamp garden) *pics*

Holy cow Alan, you have clamps everywhere. I am not sure if your router bit set would work or not but it is certainly worth a try before investing in a set made specifically for full sized doors. With careful set up I am sure you could get it to work. Do you think the profiles will be large enough in scale for a door this size?

D L
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Old 06-15-2006, 09:57 AM   #3
 
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Re: Shop door started (clamp garden) *pics*

Alan, just keep in mind that all of the off-the-shelf hardware is made for "standard" sizes. Locksets, etc.
Joe
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Old 06-15-2006, 02:20 PM   #4
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Re: Shop door started (clamp garden) *pics*

What you need is a few more clamps on that wood, cause I can still see wood
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Old 06-15-2006, 02:23 PM   #5
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Re: Shop door started (clamp garden) *pics*

Alan, any chance those clamps are reproducing

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Old 06-15-2006, 04:27 PM   #6
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Re: Shop door started (clamp garden) *pics*

If I were going to use a standard stile/rail set then I would have built 2 11/16" doors and glued them back to back. Don't know about doing after the glue up.
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Old 06-15-2006, 04:43 PM   #7
 
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Re: Shop door started (clamp garden) *pics*

Originally Posted by bladeburner
Alan, just keep in mind that all of the off-the-shelf hardware is made for "standard" sizes. Locksets, etc.
Joe
Excellent point! 1 3/8" it is.
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Old 06-15-2006, 05:13 PM   #8
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Re: Shop door started (clamp garden) *pics*

wouldn't QS hold it's shape better, might even eliminate the need to face glue the rails?

Just wondering...

Thanks
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