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Old 06-07-2009, 09:37 PM  
Maloof-style Rocker Finally Finished
 
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WoodWrangler WoodWrangler is offline 06-07-2009, 09:37 PM

FINALLY! The day has arrived when this rocking chair is moving out of my shop and into my office (it’s temporary home). This has been a weekend project for sometime now and has sat in my shop while other projects took hole. But finally I got around to finishing it and the results are AWESOME!


This would have been only a dream project if it hadn’t been John Richards (WoodGuy) who offered up his school as a place to learn how to put one of these together. At his shop (which used to be in) Hickory, NC (http://www.jsrwoodworking.com/) took on three students (all North Carolina Woodworker members!) and took us thru this process late last year. We did all the joinery and learned about chair design. This one is HUGE because it was fit to my body … and we nicknamed it “The Throne”.


It’s made of Walnut with maple lamination in the rockers. It’s finished with the Maloof-branded finishes from Rockler (which is a Poly/Oil followed by Oil/Wax blend).


This is the nicest furniture I've ever built. It was a challenge, taught me a lot of new techniques, gave me an appreciation for quality hand tools, introduced me to the rasp, and put a few new tools in my toolbox. It's not "perfect" but then again what is. Woodworking for me is about the journey.



Obviously I want to thank John (Woodguy1975) for offering up the class, keeping it affordable, and letting us use ALL of his AWESOME tools! I also want to thank Mike (Shamrock) and Jeff (cyclopentadiene) for their help in making the chair and sharing the class with me. It was a great time and one I'll always remember. And though they got their chairs done quicker ... mine is BIGGER!


Thanks for looking!














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Old 06-08-2009, 09:14 AM   #16
 
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Re: Maloof-style Rocker Finally Finished

Now I owe a lot of people instructions....

Congrats dude. I promise to get a final copy out to you guys soon. I have a version that is a bit old. I wrote up a new set, but my notebook took a dive and that one was lost so I'm going to have to rewrite them. .

Please don't hesitate to email or call if you have a question and want to start working on another one without the instructions.

See ya,

John
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Old 06-08-2009, 09:15 AM   #17
 
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Re: Maloof-style Rocker Finally Finished

That came out very well!
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Old 06-08-2009, 09:23 AM   #18
 
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Re: Maloof-style Rocker Finally Finished

Well done, Jeremy! The laminator that I am, loves the maple accents.
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Old 06-08-2009, 11:31 AM   #19
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Re: Maloof-style Rocker Finally Finished

Looks great Jeremy!!!

Question for you on the seat (that is where I am on mine....

The center section that goes up, right there between your legs when you are sitting. What tools or methods did you use to bring that area down while leaving the high portion up?

Did you use the grinder close for that or sand or rasp or what????
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Old 06-08-2009, 12:45 PM   #20
 
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Re: Maloof-style Rocker Finally Finished

Originally Posted by Travis Porter View Post
Looks great Jeremy!!!

Question for you on the seat (that is where I am on mine....

The center section that goes up, right there between your legs when you are sitting. What tools or methods did you use to bring that area down while leaving the high portion up?

Did you use the grinder close for that or sand or rasp or what????
The "crusher" was brought to shape using a combination of an angle grinder with a sanding flap disk, rasps, a circular carbide bit in an air tool, and lots of hand sanding. It was a dusty job!
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Old 06-08-2009, 01:11 PM   #21
 
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Re: Maloof-style Rocker Finally Finished

If only you could tell the scale of that chair in the pictures!!!


Just as an FYI guys..... It looks like Klingspor's in Charlotte is trying to form a class in a remote shop in CLT for Maloof Rockers. Assuming we have enough interest and a facility with the correct equipment we can make it happen even while I'm without shop. Just call the Charlotte store if you are interested in the course to help get things rolling. I'll be reaching out to them to help try to make this happen.
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Old 06-08-2009, 01:51 PM   #22
 
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Re: Maloof-style Rocker Finally Finished

Way to go Jeremy! Glad to see that you finally got that thing functional!
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Old 06-08-2009, 01:53 PM   #23
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Re: Maloof-style Rocker Finally Finished

Jeremy, I think you are ready for Fine Woodworking
You have every reason to be proud, the rocker is a show piece!

Roger
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Old 06-08-2009, 02:06 PM   #24
 
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Re: Maloof-style Rocker Finally Finished

Excellent job, Jeremy! Definitely something to be proud of.
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Old 06-08-2009, 04:56 PM   #25
 
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Re: Maloof-style Rocker Finally Finished

I got to see this chair in person. I work with a guy that likes to say "If it looks good from afar it is far from looking good". This thing looks great as close as you want to inspect it .

It is also much larger than the pictures make it seem. It makes the rockers on my front porch look like they were made for children .
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Old 06-09-2009, 10:08 AM   #26
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Re: Maloof-style Rocker Finally Finished

Nice work, Jeremy -- Now it's time to just sit back and do some ROCKin!
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Old 06-09-2009, 11:19 AM   #27
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Re: Maloof-style Rocker Finally Finished

Gorgeous work Jeremy. I'm sure this chair taught you patience, no shortcuts on this one. Have you let anyone sit in it for more than 5 minutes?
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Old 06-09-2009, 10:48 PM   #28
 
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Re: Maloof-style Rocker Finally Finished

Man - you did good on that one.

I have been dragging my feet on a project that involves curves and joints that make me uncomfortable. Your rocker is a heckuva lot more complex. I need to bow up and go for it.

Beautiful finish, looks like a keeper for generations.


Chuck
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Old 06-09-2009, 11:20 PM   #29
 
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Re: Maloof-style Rocker Finally Finished

Thanks for all of the great feedback everyone. It's taken a while ... but I got there! Again, I can't thank John Richards enough for the class and instruction ... made it all possible!
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Old 06-10-2009, 01:01 AM   #30
 
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Re: Maloof-style Rocker Finally Finished

Jeremy,

You did GOOD!

You should feel very proud of yourself!

Thank you for sharing.

Where did you get Plans and instruction?
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