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Old 03-16-2006, 03:39 PM   #1
 
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I figured I would post a few pics on draw-boring. This is a technique that I read about, but had a hard time visualizing how it worked at first. I used this on the workbench trestle bases that I made for Woodguy, and plan to do this on my own workbench project........ someday..... *sigh*


Anyway, the idea is to use dowels to reinforce the mortise & tenon joinery. The only difference is, the holes in the tenon are "bored" slightly offset, so the tenon is "drawn" into the mortise as you drive the dowel in place (hence the name).

First, the M&T joints are all fitted. This includes grain and color matching the pieces, etc -- the project needs to be dry fitted exactly the way you want it to go together. Once that is all completed, all the pieces are marked with a pencil so they can be taken apart and put back together the same way. I just numbered the joints.

Next, the pieces are marked for the locations of the dowels. I did this while the project was assembled, to avoid confusion. The project is then disassembled, and the mortises are bored out for the dowels. I drilled from the inside faces of each piece, and drilled all the way back into (but not through) the outside face.





Next, the project is re-assembled, and the locations of the holes are transferred onto the tenons. You could use a dowel center finder or an extra drill bit for this, but since I don't have those I just marked them with a pen:







The holes in the tenons are bored just slightly off center - probably less than 1/16" - toward the shoulder of the tenon.





This leaves a little "meat" on the outside of the bore hole when the M&T is re-assembled - it looks a little exaggerated in this picture because of the angle:





The dowels are cut long enough to reach all the way through and engage on the far wall of the mortise. The leading end of the dowels are chamfered slightly to help get them though:





During the assembly phase, the M&T joinery is glued up and assembled just as usual. Glue is applied to the dowels, and they are nailed into place with a hammer. You have to be careful not to drive the dowel in too far - you could blow out the back wall of your mortise!

Finally, it's just a matter of cutting away the excess from the dowel, and smoothing it all out with a plane and/or sander:





One of the biggest advantages that I see with this technique is that the project can be assembled in stages, without using any clamps at all. The dowels draw the joints tight -- you can see the glue squeeze out while the dowels are driven into place. As long as the shoulders of the tenons are square, the assembly will be pretty well self-squaring.


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Last edited by Monty; 11-21-2007 at 10:20 PM.
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Old 03-16-2006, 04:19 PM   #2
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cool Insom, thanks for a great 'how-to'!
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Old 03-16-2006, 04:36 PM   #3
 
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Definitely a great How To.

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Old 03-16-2006, 05:30 PM   #4
 
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Very cool. I need a base for the new bench I want to build. Can I send you the wood and you make it?
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Old 03-16-2006, 05:56 PM   #5
 
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Send me the wood.
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Old 03-16-2006, 07:18 PM   #6
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With this level of educational content we need to charge for membership

Thanks Insom,
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Old 03-16-2006, 08:19 PM   #7
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Great play-by-play, Insom!

We newbies sure do appreciate all the technique that guys like yourself pass along!

Whenever I have a chance to get up to Williamsburg, I always insist on spending at least a couple of hours at the cabinet makers shop, blacksmith and the wheelwright (sp?) shops. The types of techniques that you are showing us are exactly what I saw up there! Not much has really changed when it comes to joinery over these many years. (Except for our biscuit joiners, pocket hole, dovetail and dowelling jigs.)

Just the joinery talent that you have under your belt seems to be disappearing!

Thanks again for the excellent tutorial!

Wayne
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Old 03-16-2006, 09:02 PM   #8
 
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Nice tutorial Insom. I am constantly amazed at the level of knowledge and craftsmanship on this site. Thanks for sharing with us wannabes .
Take care,
Randy
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Old 03-16-2006, 09:46 PM   #9
 
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It's nice to finally know what that term is. For me, it kept conjuring up notions of cutting riflings in a gun barrel. That's a really old (ancient?) technique.
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Old 03-16-2006, 10:03 PM   #10
 
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Originally Posted by Ozzie-x
It's nice to finally know what that term is. For me, it kept conjuring up notions of cutting riflings in a gun barrel. That's a really old (ancient?) technique.
Yea! That's something I forgot about... a few years back I went to Hart's Square fall festival here in Hickory, and they had an old gunsmith shop set up. This is the boring machine - you can see the rifle barrel clamped to the sled, which is drawn along the boring bit as the handle is turned:




And here's the rifling machine. You can see the pitch of the rifling on the guide thingy (no idea what it's called), and the cutter is running down inside the barrel...




Pretty cool, huh?
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Old 03-16-2006, 10:12 PM   #11
 
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Nice pictures! That's neat that you had pictures of that operation. I've never seen the actual set-up, only read about it. The currator of Hart's Square is a MWTCA member and we had one of our meetings at Hart Square. There was so much to see there, they've done a phenominal job.
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Old 03-16-2006, 10:18 PM   #12
 
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Yea Hart Square is a great place for old tool geeks...



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Old 03-16-2006, 10:59 PM   #13
 
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Thanks for that tutorial Monty. You did a great job putting it together and presenting the information. I like the idea of being able to complete the assembly without clamps.

D L
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Old 03-16-2006, 11:45 PM   #14
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Originally Posted by insomniac
Yea Hart Square is a great place for old tool geeks...
Little did we know that this was where Monty learned to make Bench Bases and he even enlisted his best buddy to help!



Rob
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Old 03-16-2006, 11:52 PM   #15
 
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At least his buddy knows how to drink beer while others work.

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