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Old 08-27-2006, 10:35 PM  
The birth of a free-form cutting board
 
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DaveO DaveO is offline 08-27-2006, 10:35 PM
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After making the last one of these, and attempting to stump y'all with the production method. I was asked by some to show the process in more detail, and I said that I would take pictures of the next one I made.
So here you go:

Ripped and jointed stock ready to be planed- Padauk and Purpleheart



After planing I glued the boards back together and trimmed to a uniform size.





Taped together and ready for the first set of cuts on the bandsaw.



After cutting and ready to have the Maple pinstripe strips added



A bunch of Maple strips ripped on the bandsaw and drum sanded to 1/16" thickness ready to be glued in place.



The first glue up



Stacked and taped and ready for the next set of cuts on the bandsaw



The final glue up.



Trimmed, planed and sanded. Still determining the finish to use, and waiting for the Purpleheart to turn purple (hopefully before the Padauk turns brown )



As usual I am not trilled with the outcome of the project. Somehow my first set of cuts didn't line up well on one of the boards and I had to scribe and recut the curves and that is why my horizontal lines don't line up. And I had a few issues with gaps not closing up fully, so they got filled with epoxy. But if I did everything perfect then I wouldn't be learning anything and that wouldn't be fun and challenging.
Dave
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Honestly Honey, that will cost around $100 $150 $200, and I need a few more tools.

Heard from a client..."If I had your tools and experience...I could do it myself"

"Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind."
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Old 11-20-2008, 10:44 PM   #31
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Re: The birth of a free-form cutting board

Brought this one back from the dead.....


Enjoy!

Dave
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Honestly Honey, that will cost around $100 $150 $200, and I need a few more tools.

Heard from a client..."If I had your tools and experience...I could do it myself"

"Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind."
--Dr. Seuss
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Old 11-20-2008, 10:59 PM   #32
 
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Re: The birth of a free-form cutting board

Nice job Dave what do you use for a finish for something like this
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Old 11-20-2008, 11:00 PM   #33
 
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Re: The birth of a free-form cutting board

Jeff, man you crack me up with your avatars
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Old 11-20-2008, 11:04 PM   #34
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Re: The birth of a free-form cutting board

I generally use Mineral Oil, but for these I buffed them with MicroMesh pads on my ROS and left them naturally shiney.

Dave
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Nothing left to do but smile, smile, smile

Honestly Honey, that will cost around $100 $150 $200, and I need a few more tools.

Heard from a client..."If I had your tools and experience...I could do it myself"

"Be who you are and say what you feel, because those who mind don't matter and those who matter don't mind."
--Dr. Seuss
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Old 11-20-2008, 11:26 PM   #35
 
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Re: The birth of a free-form cutting board

In cutting and gluing, you are the boss
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Don't ask anybody, just build a house."

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Old 11-20-2008, 11:44 PM   #36
Bas is online now Bas
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Re: The birth of a free-form cutting board

Well, this is certainly a worthwhile addition to the "How To" forum!
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Old 11-21-2008, 12:30 AM   #37
 
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Re: The birth of a free-form cutting board

Well it's only one day old and already I see a problem with the new How-To forum. There's not gonna be enough hours in the day to try all the great projects that this forum will
de-mystify.
This cutting board is great! What a clever process.
Ernie
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Old 11-21-2008, 09:11 AM   #38
 
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Re: The birth of a free-form cutting board

I wish I hadn't seen this post! I have always wanted to make one of these but couldn't quite figure out how it was done. Now I know and have to add it to my list of projects.

Seriously DaveO, Nice work!
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